Roll Compactor cGMP Plain &with Water Jacket
Roll Compactor & Roller Compactor Machine is used for dry granulation. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced to the desired granules/grain size further with the help of Oscillating Granulator / Multi Mill / Comminuting Mill / Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycled with Roll Compactor.
Salient Features :
- In Compliance with cGMP guidelines.
- Contact Parts are made of S.S. 316 except rollers.
- Very compact design available in Plain, Water Jacketed or Flameproof Model.
- Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw.
- ELNP (Electro less Nickel Plating) or hard chrome plated with mirror finished compacting rolls made of tool steel.
- Rolls drive through twin shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading.
- Pre-Compression chamber guides the products to roll without any slippage or leakage.
- Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material.
- The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning.
- Scrapper assembly also designed to dismantle for ease of cleaning.
A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. - Electrical interlocking between main roll drive and fixed screw drive.
Water jacketing arrangement. (optional) - Hydraulic power pack system for Rear Roller. (optional)
- AC Variable frequency drive for Rollers. (optional)
Technical Specifications :
|
Model |
RC-200/50 |
RC-200/75 |
RC-200/100 |
RC-200/150 |
|---|---|---|---|---|
|
Output* |
5 to 60 kg / hour |
10 to 100 kg / hour |
50 to 250 kg / hour |
50 to 350 kg / hour |
|
Roll Size |
200 Dia x 50 W mm |
200 Dia x 75 W mm |
200 Dia x 100 W mm |
200Dia x 150 W mm |
|
Roll Speed (Step Pulley drive) |
6 to 25 RPM |
6 to 25 RPM |
6 to 25 RPM |
6 to 22 RPM |
|
Feed Screw Speed (Through A.C. Drive) |
5 to 60 RPM |
5 to 60 RPM |
5 to 60 RPM |
5 to 60 RPM |
|
Roll Drive Motor |
5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz |
7.5HP, 960RPM, 440V, 3 Phase, 50 Hz |
10HP, 960RPM, 440V, 3 Phase, 50 Hz |
|
|
Feed Screw Drive Motor |
3 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz |
5HP, 1440 RPM, 440V, 3 Phase, 50 Hz |
||
* Depending upon the characteristic of material and shape & size of tablets.
NOTE: Due to continuous improvements in the machineries, specification of the machineries is subject to change without any prior notice.
Also, available R & D Models